General Motors Halts BrightDrop EV Production in Ontario, Lays Off 500 Workers Amid Weak Demand

On April 11, 2025, General Motors (GM) announced the temporary suspension of its BrightDrop electric delivery van production at its CAMI plant in Ingersoll, Ontario, a move that will result in the layoff of approximately 500 workers starting April 14. According to a report by The Wall Street Journal, the decision stems from lackluster demand for the electric vehicle (EV), prompting the Detroit-based automaker to scale back operations and adjust to market realities. This development raises questions about the EV market’s growth trajectory in .

Production Halt and Layoffs: What We Know

GM confirmed it is making operational and employment adjustments to “balance inventory and align production schedules with current demand,” as stated in the Wall Street Journal article by Rob M. Stewart. Production of the BrightDrop van will be paused starting April 14, with workers expected to return in May for limited output. However, when production resumes, the CAMI plant will operate on a single shift for the foreseeable future, a significant reduction in capacity. Unifor, Canada’s largest private-sector union, revealed that this shift will lead to the indefinite layoff of at least 500 workers, a substantial portion of the 1,200 employees at the CAMI plant, where BrightDrop production began in early 2023.

The suspension is expected to last until October, during which GM plans to retool the facility to prepare for the 2026 model year of commercial EVs. Lana Payne, Unifor’s president, expressed concern over the layoffs, stating that she hopes GM and all levels of government will mitigate job losses and support Canadian auto workers and Canadian-made products.

Market Context: BrightDrop Sales and EV Demand

GM’s decision appears driven by market performance rather than external policy pressures. Recent data from GM shows the company sold 274 BrightDrop vans in the first quarter of 2025, a 7% increase from the same period in 2024. While this growth is notable, it falls short of expectations for a vehicle aimed at the commercial delivery sector, where companies like Amazon and FedEx have shown interest in electrifying their fleets. Overall, GM’s vehicle sales rose 16.7% in the first quarter, indicating that the broader EV portfolio is performing better than the BrightDrop line.

The BrightDrop van, designed for last-mile delivery, competes in a niche but growing segment of the EV market. However, the commercial EV sector faces challenges, including higher upfront costs compared to traditional internal combustion engine (ICE) vehicles and concerns over charging infrastructure for fleet operations. A person briefed on the matter told the Wall Street Journal that the production halt was due to “weak demand for the EV van, and not related to the U.S. administration’s trade policy.” This suggests that GM’s decision is a pragmatic response to market dynamics rather than a reaction to external pressures.

Broader Economic and Policy Implications

The timing of GM’s announcement coincides with heightened economic and political tension in Canada. The U.S. recently imposed tariffs on foreign-made cars, aiming to incentivize automakers to relocate operations to the U.S. This policy has sparked concerns in Canada, where the auto industry is a significant economic driver. Canadian Prime Minister Justin Trudeau has addressed the broader impact of such policies on Canada’s economy. Canada’s economy shed 33,000 jobs in March 2025, marking the worst monthly performance in three years.

Adding to the strain, NV announced a temporary two-week production halt at its minivan plant in Windsor, Ontario, just one day after the U.S. tariffs on imported vehicles took effect. While GM insists its decision is unrelated to the tariffs, the broader context suggests that trade policies are creating a ripple effect across Canada’s auto sector.

Industry Trends: Challenges in the Commercial EV Sector

The commercial EV market, while promising, faces structural hurdles that may be contributing to GM’s production challenges. Fleet operators often prioritize cost and reliability over sustainability, and the BrightDrop van, despite its modern design, has struggled to gain traction. The vehicle offers a range of up to 250 miles (402 kilometers) on a single charge, according to GM’s specifications, but fleet operators may find this insufficient for high-volume delivery routes without robust charging infrastructure. Additionally, the higher purchase price of EVs compared to ICE vans remains a barrier, even with government incentives.

GM’s CAMI plant has been a focal point for its EV ambitions in Canada, with both BrightDrop production and EV battery assembly taking place at the facility. The decision to scale back operations raises questions about the plant’s long-term role in GM’s electrification strategy. Meanwhile, competitors like , with its E-Transit van, and , which supplies electric delivery vans to Amazon, continue to vie for market share in the commercial EV space. Ford reported selling over 10,000 E-Transit vans in 2024, highlighting the competitive gap GM faces with BrightDrop.

EVXL’s Take: A Cautionary Signal for EV Expansion

The suspension of BrightDrop production at GM’s CAMI plant signals caution for the EV industry, particularly in the commercial sector. While GM’s overall EV sales growth of 16.7% in Q1 2025 is encouraging, the lack of demand for the BrightDrop van underscores the challenges of scaling niche EV models in a cost-sensitive market. The decision to operate on a single shift and lay off 500 workers also reflects the delicate balance automakers must strike between ambitious electrification goals and economic realities.

From an EVXL perspective, GM’s move highlights the need for stronger government support in building out charging infrastructure and offering incentives tailored to commercial fleets. Without these measures, the transition to electric delivery vehicles risks stalling, especially as trade tensions and economic uncertainty loom. Additionally, GM’s focus on retooling for 2026 models suggests a potential pivot—perhaps toward a more competitive BrightDrop variant with improved range or cost efficiency. For EV enthusiasts and owners, this development serves as a reminder that the path to widespread EV adoption is far from linear, particularly in specialized segments like commercial delivery.

As Canada grapples with the fallout from U.S. tariffs and a weakening labor market, the auto industry faces a critical juncture. GM’s commitment to the CAMI plant and BrightDrop production is a positive sign, but the indefinite layoffs and scaled-back operations underscore the fragility of the EV market’s growth. Industry watchers will be keen to see how GM navigates these challenges and whether the 2026 model year brings a brighter future for BrightDrop.

Photo courtesy of Kathleen vonEuw


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Haye Kesteloo
Haye Kesteloo

Haye Kesteloo is hoofdredacteur en oprichter van EVXL.cowaar hij al het nieuws over elektrische voertuigen verslaat, met aandacht voor merken als Tesla, Ford, GM, BMW en Nissan. Hij vervult een vergelijkbare rol bij de nieuwssite voor drones DroneXL.co. Haye kan worden bereikt op haye @ evxl.co of @hayekesteloo.

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